I'm not really sure what you mean. Are you wetting the leather down and prodding and tugging it to reach the form you want? Or are you using a heat plus soaking method?
Personally, I haven't tried either one, though I have read a fair bit on the making of boiled leather armor. On that front, and on the assumption that that is indeed what you are doing (I know that I'm likely wrong-- just on the off chance that it might be helpful) I shall leave you with the following:
Did you use just water to make your cuirboulli? Or did you try it using wax?
From what I've read, 8-14 oz leather works. I would guess that it could be done with any weight, but the practicality is limited by the malleability you need, the strength with which you can manipulate the leather, and the radii of any curves you are making. The lighter the weight, the easier it is to form, but the softer it will be after you've treated it. Longer soaks equal more shrinkage and stiffer leather (up to a point).
You've probably already seen these, but if you haven't... These are about making armor, but the principles hold through.
The Perfect Armor Improved: Water Hardened LeatherCuir Bouilli/Hardened Leather FAQBoiled Wax Leather Armor