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Author Topic: A Gentleman's Desktop Photobioreactor  (Read 1260 times)
Robotguy
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« on: November 17, 2009, 08:35:09 am »

First a bit of background. I was researching types of houseplants to replace the Spider Plant from my office that I just killed and discovered that algae is much more efficient at converting CO2 to O2. Half an hour worth of netsurfing later, I decided to build a photobioreactor. I combined this with several other projects on my "someday" list, hoping to increase my chances of completion; my WRT54G needed a reason to live, I wanted to build something steampunk, and a friend at work gave me a couple of nice size solar panels.

This should be quite the "green" project...

I have started some building, but here's a quick look at some of my materials:
(click on the thumbnail to see larger images)


The case. Yes, it's an urn. No, there wasn't anyone in it when I got it from the thrift store...


Here's the inside of the case. The LCD is a 24x8 serial display from PJRC.


The algae tank. It's 1/4" acrylic sandwiched across some polypropylene with an o-ring groove. I work for a company that does subsea robotics, so the o-ring seal just seemed the right way to go.




Here are some parts I put together to make what I'm calling the bubble pump (Wikipedia calls it an airlift pump). The theory is that the rising air from the air stone will lift some of the water along with it. Initial prototyping doesn't look good, so I may need to rethink this. I machined the brass hex stock, added o-ring grooves (the o-ring kit from AS&S* is finally coming in handy). The glass is a Pyrex test tube (again surplus, from the local university) cut with a Dremel and a cutting disk. There will be two of these pumps, one on each side.

*If you haven't seen American Science & Surplus, check it out. My guess is that most people here would dig the place.


The nifty spiral thingamabobs are candle holders from Ikea. I sealed the ends of the spiral tubes with epoxy putty, then drilled and tapped them for the fittings. If all works out, the water/algae mix will flow out the bottom of the rectangular tank, through the bubble pumps, up the spirals and back into the tank.




Here's a sketch of my idea for an air pump and a pic of one of the bellows I found for it. The machinery will be brass and powered by a fake steam piston, which is actually a hacked together linear actuator powered by a stepper motor from an old floppy drive read head. I'll post a pic when I find that darned thing. I know it's here in the lab somewhere....
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Don't anthropomorphize your steam automatons: They hate that.
Lucius Voltaic
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I need a cup of the brown stuff, shade of an acorn

LuciusVoltaic
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« Reply #1 on: November 17, 2009, 08:40:37 am »

Wow, this looks totally awesome. For a poor not-an-expert-on-photobioreactors, remind me what a box full of water, algae, pumps, O-rings, and LCDs is supposed to accomplish?  Wink
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"The man who is clever and lazy however is for the very highest command; he has the temperament and nerves to deal with all situations."
--General Baron Kurt von Hammerstein-Equord, clearly talking about me.
Robotguy
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« Reply #2 on: November 17, 2009, 08:48:34 am »

Sunlight and CO2 go in, O2 and carbs come out (2n CO2 + 2n H2O + photons → 2(CH2O)n + 2n O2). Sort of an all natural oxygen bar...

As for the LCD, I plan to have some sensors that can report amount of CO2 scrubbed from the room, algae concentration, energy collected & used, etc.
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markf
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« Reply #3 on: November 17, 2009, 01:22:26 pm »

That is most excellent, a great design and a pragmatic execution.  markf
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US ARMY-WORKING HARDER, NOT SMARTER. Steampunk Smart Car & Office Cubicle, Levitating Mossarium, Dive Pocket Watch; 1915 Wilson Goggles/Swing-Arm Monocular; Boiling Tube Lamp; Pocket Watch/Cell Phone; Air Kraken Augmentotron. http://sites.google.com/site/steampunkretrofuturedesignsmd
Mr. Hatchett
Zeppelin Admiral
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Unnaturalist


« Reply #4 on: November 17, 2009, 04:35:10 pm »

Sunlight and CO2 go in, O2 and carbs come out (2n CO2 + 2n H2O + photons → 2(CH2O)n + 2n O2). Sort of an all natural oxygen bar...

As for the LCD, I plan to have some sensors that can report amount of CO2 scrubbed from the room, algae concentration, energy collected & used, etc.
So you're basically making an electronic house plant?
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When Friday comes, we'll all call rats fish.
Hammerhead
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Ze goggles...zey do NOSSING!


« Reply #5 on: November 17, 2009, 06:35:07 pm »

That sounds even cooler than "Photobioreactor"!

It's looking awesome, too. Good execution of quite an ambitious idea.
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"When the creations of a genius collide with the mind of a layman, and produce an empty sound, there is little doubt as to which is at fault."

-Salvador Dali
BornOfDust
Deck Hand
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United States United States



« Reply #6 on: November 17, 2009, 06:54:23 pm »

Nice find, great idea!
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Robotguy
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« Reply #7 on: November 23, 2009, 03:58:43 am »

A bit of progress this weekend....


Making a Teflon bushing for the rails that the bellows will slide on.


Threading the ends of the rails for mounting onto the box.


This is the ring that holds the bellows to the blocks of wood, and the bushings that ride on the rails. The rails are some 1/4" brass hex that I picked up from the local industrial surplus store. The wood blocks are plywood from the hobby store, cut into hexagons on my CNC mill.


The whole bellows assembly.


Mounted to the case. The airhole in the center opens into the center of the bellows.


And last but not least, a little amateur photoshopping to get an idea of how it's going to look. I decided to rotate the bellows horizontal so the driving mechanism will be inside the box. I am considering a faux steam boiler on top in between the spirals, including LED "fire." I should be getting some "scrap" sapphire windows this week, and I had an idea about projecting the LED through an LCD scavenged from a cellphone onto the firebox window. We'll see how that works out.

Everything is a bit rough because I haven't been doing a lot of planning, just making it up (and changing things) as I go. This week I'll decide if I am going to make a Rev II bellows, or cover the blemishes with some brass trim...
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Ulrich von Aidanstein
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Australia Australia


« Reply #8 on: November 23, 2009, 04:34:19 am »

Looks fantastic!  Shocked

I must say, I kind of like it as it is- any more contraptions on the top of the box might risk over cluttering it a bit...
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The Baron Ulrich von Aidanstein- Financier, philanthropist and inventor of the highest regard!
lilibat
Rogue Ætherlord
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United States United States


gamer geek goth girl

lilibat
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« Reply #9 on: November 23, 2009, 09:42:10 am »

This is fantastic. 
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MechanicalMouse
Zeppelin Captain
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United Kingdom United Kingdom


A tall mouse with huge cogs!


« Reply #10 on: November 23, 2009, 11:29:13 am »

I love beautifully crafted and thought out steampunk artefacts like these. Absolutely amazing work and well looking forward to the end product.
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