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Mr. Hatchett
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« Reply #2 on: September 15, 2009, 09:24:26 pm » |
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Sounds pretty easy to me! You should be able to do it without having to buy any leatherworking tools either, if I'm remembering the way the Wilsons are built correctly.
The side shields are bolted on at the top and bottom of the lens frames, aren't they? If so, there are a few ways you could go about doing it, some of which might even be reversible. You could unbolt the mesh shields from the sides, lay a scrap of paper or masking tape flat inside them, trace the edges on the tape, remove the tape and cut along the lines to make a pattern. Then you could buy some 3-4 oz. tooling leather (your local big chain craft store might have pieces big enough in a kid's craft project package, or sell scraps that big). Lay the patterns you made on the rough sides of your scraps of leather, and then carefully cut them with a good pair of scissors. You might even want to add a little to them here or there to improve the fit.
Once your bits are cut, get a clean wet sponge or towel, and get them good and wet. Let them sit until they're back to their original color, but cool to the touch. Then get a bit of PVC pipe or the edge of a ball point pen or something else that's nonmetallic, rigid and has a curved, smooth cross section and briskly rub down the edges of the leather until they've got a nice round bevel. There are tools that are specifically designed to do this, but if you don't do any leatherwork after this there's no point buying one.
Then get an ice pick or an awl (or if you're desperate and have neither of those things, a nail might suffice) and push holes where you want the leather to screw onto your frame. If the leather is still a little damp, that's great, but if not, wet it again, wiping up the excess water. Wait till it's cool, but in its original color again, and then gently bend it into the shape of the curve of the lenses. If you've got a piece of pipe or a dowel of the same diameter, you can very loosely tie the leather down to it (or if you've got some wire, very tightly to incise a nice groove in the leather). Let it dry for a day or two.
That's about all there is to it, really. Once the leather's dry they're ready to bolt onto the frames in the place of the old mesh shields, or if you want to fancy them up you can dye or edge stitch them. Remember that the leather is easy to shape and stamp while it's damp. Avoid using water that's hotter than you can comfortably handle and don't heat dry the leather, unless you want it to get hard and brittle. Good luck!
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